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How to Wire a 100 Amp Sub Panel

January 2, 2025
How to wire a 100 amp sub panel

Introduction: Why Install a 100 Amp Sub Panel?

As homes and businesses in Pennsylvania evolve, the demand for electrical power often increases. A 100 amp sub panel provides an efficient solution for distributing power to specific areas, such as a garage, basement, or detached building, without overloading your main panel. Understanding the wiring process can help you decide whether to take on the task yourself or call in a licensed electrician. Read below for some tips on how to wire a 100 amp sub panel.

Step 1: Plan and Prepare for the Installation

Evaluate Your Needs

Determine the purpose of the sub panel. Are you powering a home office, a workshop, or an outdoor space? The load requirements will dictate the type of wiring and breakers needed.

Obtain Necessary Permits

In Pennsylvania, electrical work often requires permits to ensure compliance with local building codes. Check with your municipality before beginning any installation.

Gather Tools and Materials

To wire a 100 amp sub panel, you’ll need:

  • 100 amp sub panel
  • 100 amp double-pole breaker (compatible with your main panel)
  • Appropriate gauge wire (typically #4 copper or #2 aluminum for 100 amps)
  • Grounding rods and clamps
  • Screwdrivers, wire strippers, voltage tester, and conduit

Step 2: Turn Off Power to the Main Panel

Safety is paramount. Before working inside the electrical panel, turn off the main breaker to cut power to your home. Verify the absence of electricity using a voltage tester.

Step 3: Install the Sub Panel

Choose a Location

Mount the sub panel in a convenient location, ensuring it’s easily accessible and away from moisture or heat sources.2. Secure the Sub Panel
Use screws to attach the sub panel box to the wall. Ensure it’s level and firmly mounted.

Step 4: Run Wiring from the Main Panel to the Sub Panel

  1. Install Conduit: Run conduit from the main panel to the sub panel. This protects the wiring and ensures a neat, professional appearance.
  2. Pull the Wires: Pull the appropriate gauge wires through the conduit. You’ll need two hot wires, one neutral wire, and one ground wire.
  3. Connect Wires to the Sub Panel
  • Attach the hot wires to the main lugs or the breaker terminals.
  • Connect the neutral wire to the neutral bus bar.
  • Attach the ground wire to the grounding bus bar.

Step 5: Connect Wiring to the Main Panel

Install the 100 Amp Breaker

Insert the double-pole 100 amp breaker into the main panel. Ensure it’s securely connected to the panel’s bus bars

Attach the Wires

  • Connect the hot wires to the breaker terminals.
  • Secure the neutral and ground wires to their respective bus bars in the main panel.

Step 6: Ground the Sub Panel

Proper grounding is critical for safety and code compliance. Install two grounding rods outside the building, at least 6 feet apart. Use grounding wire to connect the rods to the grounding bus bar in the sub panel.

Step 7: Test the System

Once all connections are made, restore power by turning on the main breaker. Test the sub panel by switching on the 100 amp breaker and verifying that circuits are functioning correctly. Use a voltage tester to confirm safe and proper operation.

Why Hire a Professional Electrician?

While wiring a sub panel can be manageable for experienced DIYers, it’s a task that requires meticulous attention to detail and adherence to electrical codes. Improper installation can lead to serious hazards, including electrical fires. Hurley Electric specializes in panel upgrades and sub panel installations, ensuring your project is completed safely and efficiently.

Call Hurley Electric Today!

If you’re considering adding a 100 amp sub panel to your home or business, trust the licensed professionals at Hurley Electric. We serve homeowners and businesses across Pennsylvania, providing expert electrical services, including panel upgrades, solar panel installations, and Generac generator setups.

Contact us today to schedule a consultation and ensure your electrical needs are met with precision and care. With Hurley Electric, you’re in safe hands!

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