How to Install a Sub Panel in a Detached Garage: A Guide for Pennsylvania Homeowners

How to Install a Sub Panel in a Detached Garage: Step-by-Step Guide
Introduction: Why Install a Sub Panel in Your Detached Garage?
Many homeowners and business owners in Pennsylvania find that their detached garage has insufficient electrical capacity for modern needs.
A properly installed sub panel allows you to expand your electrical capacity, improve safety, and meet local code requirements.
This guide walks you through the essentials on how to install a sub panel in a detached garage, so you understand the process and recognize when to call in the experts.
Step 1: Planning How to Install a Sub Panel in a Detached Garage
Evaluate Your Needs
Determine the purpose of the sub panel. Are you powering heavy-duty equipment, an EV charging station, or basic lighting and outlets? Your electrical load requirements will dictate the size of the sub panel and the gauge of wiring you’ll need. Most detached garages use 50-100 amp sub panels.
Check Local Code Requirements
In Pennsylvania, electrical installations must comply with the National Electrical Code (NEC) and local building codes. Contact your local municipality to verify specific requirements and secure any necessary permits before beginning work.
Gather Tools and Materials
- Sub panel (50-100 amp, depending on your needs)
- Circuit breaker for your main panel
- Wire rated for underground use (e.g., UF-B or conduit with THWN wires)
- Conduit (PVC or metal)
- Grounding rods and clamps
- Tools (voltage tester, screwdrivers, wire strippers, conduit bender)
Step 2: Turning Off Power to the Main Panel
For safety, turn off the main breaker before working inside your electrical panel. Use a voltage tester to confirm that no electricity is flowing. Safety first!
Step 3: Running Conduit and Wiring
Trench and Lay Conduit
- Dig a trench from your main panel to the detached garage. NEC guidelines typically require an 18-inch depth for conduit.
- Lay PVC or metal conduit in the trench, ensuring it’s securely connected and free from debris.
Pull Wiring Through Conduit
- Pull appropriately rated wires through the conduit. For a 100 amp sub panel, you’ll generally need two hot wires, one neutral wire, and one ground wire.
- Leave enough slack at both ends for secure connections.
Step 4: Mounting the Sub Panel in the Garage
- Secure the sub panel box to the wall in your detached garage.
- Ensure the panel is level and easily accessible for future maintenance or breaker additions.
Step 5: Wiring the Sub Panel
- Attach the hot wires to the main lugs or breaker terminals in the sub panel.
- Connect the neutral wire to the neutral bus bar.
- Secure the ground wire to the grounding bus bar.
Important: Do not bond the neutral and ground bus bars in a detached garage sub panel. This violates electrical codes and creates potential safety hazards.
Step 6: Connecting to the Main Panel
- Install the breaker for the sub panel in your main panel. Use a double-pole breaker rated for the sub panel’s amperage.
- Attach the hot wires from the sub panel to the breaker terminals.
- Connect the neutral and ground wires to their respective bus bars in the main panel.
Step 7: Grounding the Sub Panel
Drive two grounding rods into the earth near the detached garage, spaced at least 6 feet apart. Use grounding wire and clamps to connect the rods to the grounding bus bar in the sub panel.
Step 8: Testing the System
Restore power by turning on the main breaker. Then switch on the sub panel breaker in the main panel and verify the sub panel is receiving power. Test the circuits and outlets in your garage to ensure everything is functioning properly.
Common Mistakes to Avoid
- Improper Wiring: Always use the correct gauge wire for the amperage.
- Skipping Permits: Failure to obtain permits can result in costly fines or unsafe installations.
- Neglecting Grounding: Proper grounding is critical for safety and compliance with electrical codes.
Why Choose Hurley Electric?
Installing a sub panel in a detached garage is not a project to take lightly. Mistakes can lead to electrical hazards or damage to your property. That’s why Pennsylvania residents trust Hurley Electric for their electrical needs. With expertise in sub panel installations, Generac generator setups, and EV charging stations, our team ensures safe, code-compliant results. So if this guide on how to install a sub panel in a detached garage sounds to involved for you to do on your own, give us a call for a Free Estimate.
Call Hurley Electric Today!
Ready to power your detached garage safely and efficiently? Contact Hurley Electric, your licensed electrician in Pennsylvania. We specialize in custom electrical solutions for residential, commercial, and industrial properties. Call us today to schedule a consultation or get expert advice for your next project.